Common Mistakes to Avoid When Ordering Custom Mylar Bags

As a company, you are aware that packaging influences your business bottom line and customer satisfaction. Mylar bags wholesale can go custom to secure your products such as supplements, coffee, or dry goods and ensure your brand gets spurred. 

Nevertheless, mistakes during ordering may result in additional expenses, delays or quality problems. This guide also identifies some of the common mistakes and provides real actions in order to prevent them. You will get clear cut plans to make better choices with your next order.

Overlooking Accurate Size Specifications

Lots of owners make assumptions about the bag sizes and guess them by the appearances of the products. The consequence of this approach is often poorly fitting bags. Products require expansion, oxygen absorbers and easy sealing. Hopefully, the height, width, and depth of your item should be measured.

Include an additional space of 20-30 percent of air removal and sealing.

Gusseted product designs should be considered in products that settle or grow.

Protest samples to verify fill before manufacturing. Inadequate sizing wastes materials as well as making packing lines hard. Efficient use and smooth operations are achieved proper calculations

Choosing the Wrong Thickness for Your Needs

Mylar bags are available in different degrees of thickness which are measured in miles. Lightweight powders go well in thin bags, which however are torn by the time they are shipped. The thicker options can deal with the heavier or abrasive items.

• Retail shelves and light transit 4-5 mils.

• Choose 7-10 mils when shipping by e-commerce or pallets.

• Select a check puncture resistance to fit your handling requirements.

Smell proof mylar bags are less expensive initially but they elevate the damages claims. Balance protection and budget through reviewing your needs in the supply chain.

Mismatching Oxygen Absorbers and Bag Capacity

Oxygen absorbers are used to lengthen the shelf-life by pushing out air. However, improper sizes of the oxygen absorbers create issues. In fact there are not a sufficient number of absorbers. Additionally, in some cases it causes too much waste of money that lacks value added.

• Calculate the size of the absorber depending on the size of the bag: 100cc per pint works standard.

• Use bags that do not emit moisture vapor of less than 0.05 gms.

• Check samples to identify your sealing process performance.

It is to avoid the occurrence of bulging bags and early spoilage. Reliability test combinations.

Underestimating Seal Quality Requirements

The weakest area of Mylar bags is represented by seals. Poor width or heat tolerance will result in leakage with time. Your sealing gadgets should be of bag specification.

• At least 2 inch seal widths to be used.

• Add tear notches or zippers depending on your production set up.

• Ensure suitable compatibility with impulse sealers with 300 to 400 degrees Fahrenheit.

Lack of strong seals undermines customer confidence by losing products. Requirement pull-test to demonstrate longevity.

Poor Design Files Submitted to be Printed

Design errors manifest themselves in the course of production, such as blurred logos to color changes. Once the artwork is of a low quality, the suppliers cannot rectify it.

• Delivering in AI or EPS vectors at 300 DPI resolution.

• Choose between matte or glossy according to the handling of the products.

• Examine online mockups to verify their conformity and then sign off runs.

Good inputs produce professional outcomes. Bad files will slow down schedules and increase the cost of reprints.

Ignoring Compliance and Minimum Order Rules

The rules differ depending on the product. Specific certifications are required on food, supplements, and child safe products. Ignoring these is dangerous in the eyes of the law.

• Authenticate FDA food grade and BPA free materials.

• Look at minimum order quantities; large quantities tend to reduce the unit cost.

• Design die-line-accurate custom shapes or windows.

Adherence defends your business in the long-term. Examine documentation of suppliers early in process.

Final Steps for Successful Orders

Begin with test batches to prove decisions. Specifications of a repeat order document. These needs are well met by Kwick Packaging. Monitor such performance measures as post-launch damage rates. Adapt according to actual feedback.

These pitfalls are what you should avoid and your custom Mylar bags will have a consistent performance. Custom Packaging would be an asset and no burden. Place orders with ease to promote growth.